Blata Ultima User Manual Page 8

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BLEEDING THE HYDRAULIC BRAKES
important warning:
- The brakes are one of the most important components of your minibike. We recom-
mend to leave the maintenance and the adjustment of the hydraulic brakes up to a
qualied mechanic.
- Follow the safety warning.
- Use only the brake uid DOT4.
- When working with the brake uid make sure to prevent it coming into contact with
other parts of the brakes and other parts of the minibike. Primarily protect the brake
pads and the brake discs.
For bleeding the hydraulic brakes we recommend to use the Bleeding set (or. no.
262.900.00). The procedure is the same for the front and the rear brake. Remove the
hydraulic brake from the minibike. In to the caliper, between the brake pads, we insert
the brake disc or a metal plate of the same thickness. Place the brake into the position
as illustrated in the picture no. 8 - ow-through bolts at the caliper and also the lever
are pointing upwards, the brake lever is higher than the caliper.
Brake uid may escape in the area around the ow-through bolts. We recommend
wrapping the ow-through bolts with an absorbing material before performing the
bleeding. Remove the bleeder plugs (wrench TX10) from the ow-through bolts on the
caliper and the lever and remove the bleeder plug O-ring seals. Place the hoses with
the reduction for the M5 thread on to the sprayers from the bleeding set. Fill one spra-
yer with brake uid – approx. 20 ml. Screw this sprayer into the ow-through bolt on
the brake caliper. Leave the second sprayer empty and screw it into the ow-through
bolt in the lever. With gentle pressure, start to push the brake uid from the full spra-
yer to the empty one. The pushing through of the entire volume of 20 ml should take
at least 20 seconds. Do not push out the full sprayer completely, but stop the pushing
through at least 5 mm before reaching the bottom. Too quick of a pushing through
of the uid may cause damage to the parts inside the brake. After pushing through
the entire volume, rst unscrew the sprayer on the side of the lever and screw in the
bleeder plug with the O-ring. Then unscrew the sprayer on the side of the caliper and
screw in the bleeder plug with the O-ring. Clean any spilled brake uid off of the bra-
kes and mount them back on the minibike. Verify the proper function of the brakes
before riding.
g. 8
compensation for the disc
bleeder plug
bleeder plug
O-ring seal
bleeder plugs
bleeding set
262.900.00
bleeding set
262.900.00
O-ring seal
bleeder plugs
ow-through bolt
ow-through bolt
caliper
lever
hose
0 ml
20 ml
min. 20 seconds
9 10
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